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A condenser is a heat exchanger used to convert a vapor into a liquid․ It is an essential equipment in solvent recovery‚ distillation‚ reaction cooling and vapor condensation․ It is often used in pharmaceutical plants‚ API plants‚ chemical plants‚ petrochemical plants and specialty chemical plants and oil refineries․ When equipped with the Industrial Condenser option‚ achieve better energy efficiency‚ maximize product recovery‚ minimize solvent loss and cut emissions․
We are an experienced Condenser Manufacturer who can design and manufacture high performance Process Condensers for all types of industrial applications - Chemical condenser‚ Pharma condenser‚ Reactor condenser‚ Distillation condenser‚ Vacuum condenser etc‚ we can design and manufacture to suit your requirements to give you high performance and trouble-free operation․
Depending on the process required‚ our Condenser units are available in Shell and Tube‚ Plate‚ Coil‚ Vertical and Horizontal types․ Our Condensers are made of high quality Stainless Steel (SS316L)‚ Hastelloy‚ Titanium and Glass Lined material and can withstand corrosive media‚ high temperature and other extreme operating conditions․ We are a leading Industrial Condenser Manufacturer from India‚ supplier & exporter of customized Heat Exchanger Condensers and Vapor Condenser Systems which provide excellent solvent recovery‚ energy efficiency and performance in process industries․
| Type of Condenser | Description |
|---|---|
| Shell and Tube Condenser | High-efficiency condenser for demanding industrial applications. |
| Tube Condenser | Reliable vapour condensation with efficient heat transfer. |
| Coil Condenser | Compact design for effective cooling and condensation. |
| Double Pipe Condenser | Ideal for efficient heat exchange in compact systems. |
| Jacketed Condenser | Provides controlled cooling for specialized processes. |
| Plate Condenser | Compact, energy-efficient design with high thermal performance. |
| Vertical Condenser | Space-saving solution for continuous process operations. |
| Horizontal Condenser | Suitable for high-capacity industrial applications. |
| Vapour Condenser System | Maximizes vapour recovery and process efficiency. |
| Reactor Condenser System | Efficiently condenses vapours generated during reactions. |
| Vacuum Distillation Condenser | Optimized for low-pressure distillation processes. |
| Heat Recovery Condenser | Recovers process heat to improve energy efficiency. |
| Cooling Water Condenser | Delivers consistent cooling using water as the heat transfer medium. |
| Chiller Condenser | Provides efficient condensation for low-temperature applications. |
| Model No. | CD-50 | CD-100 | CD-200 | CD-300 | CD-500 | CD-750 | CD-1000 | CD-1500 | CD-2000 |
|---|---|---|---|---|---|---|---|---|---|
| Heat Transfer Area (m²) | 0.5 | 1 | 2 | 3 | 5 | 7.5 | 10 | 15 | 20 |
| Cooling Duty (kW) | 15 | 30 | 60 | 90 | 150 | 225 | 300 | 450 | 600 |
| Shell Diameter (mm) | 108 | 168 | 219 | 273 | 325 | 406 | 457 | 508 | 610 |
| Tube Diameter (OD) | 19 | 19 | 19 | 19 | 25 | 25 | 25 | 25 | 25 |
| Tube Length (mm) | 1000 | 1500 | 2000 | 2500 | 3000 | 3000 | 3500 | 4000 | 4500 |
| No. of Tubes | 12 | 24 | 40 | 56 | 82 | 110 | 140 | 180 | 220 |
| Operating Pressure (Bar) | 10 | 10 | 10 | 10 | 10 | 10 | 10 | 10 | 10 |
| Design Pressure (Bar) | 16 | 16 | 16 | 16 | 16 | 16 | 16 | 16 | 16 |
| Operating Temperature (°C) | 200 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | 200 |
| Cooling Medium | CW / CHW | CW / CHW | CW / CHW | CW / CHW | CW / CHW | CW / CHW | CW / CHW | CW / CHW | CW / CHW |
| Material of Construction | SS304 / SS316 / SS316L / Hastelloy / Titanium | Same | Same | Same | Same | Same | Same | Same | Same |
| Condenser Type | Shell & Tube / Coil / Plate | Shell & Tube / Coil / Plate | Shell & Tube / Coil / Plate | Shell & Tube / Coil / Plate | Shell & Tube / Coil / Plate | Shell & Tube / Coil / Plate | Shell & Tube / Coil / Plate | Shell & Tube / Coil / Plate | |
| Orientation | Vertical / Horizontal | Vertical / Horizontal | Vertical / Horizontal | Vertical / Horizontal | Vertical / Horizontal | Vertical / Horizontal | Vertical / Horizontal | Vertical / Horizontal |
Note: The above specifications are for reference only. The condenser can be customized based on your process requirements, operating pressure, temperature, cooling medium, and material of construction.
The condenser is designed with an optimum heat transfer area‚ allowing for faster vapor condensation․ This results in better thermal efficiencies‚ increased production‚ less cooling time and lower energy consumption․
The condenser design is critical to condensation efficiency‚ since it must be arranged so as to minimize losses‚ maximize the product recovery from the process stream‚ keep the process within limits and allow continuous operation․
The condensation step is designed to minimize vapor losses and ease the recovery of solvents for recycling back into the process‚ reducing feedstock costs and improving process economics and environmental impact․
Such a strong design makes the condenser fit for the demands of industrial processes to run continuously with minimal downtimes coupled with a steady output․
Each individual condenser is specifically designed and manufactured to meet the customer's process heating requirements such as operating pressure‚ operating temperature‚ cooling media‚ vapor load and production throughput to achieve maximum efficiency and best fit into existing systems․
This type of condenser is typically used for distillation‚ evaporation‚ drying‚ and solvent recovery applications that require temperature control in high-vacuum and/or high-temperature situations․
Available in Shell and Tube‚ Plate‚ Coil‚ Vertical and Horizontal‚ the condenser can be configured to suit the process layout‚ available site footprint and specific application requirements without compromising performance․
By offering materials such as SS316L‚ Hastelloy‚ Titanium and Glass Lined for the condenser‚ the unit can be used with corrosive chemicals and environments and will provide long term reliable service․
The manufacturing tolerances and quality control testing guarantee a leak tight valve for safely handling process vapors resulting in reduced product loss‚ emissions to the atmosphere‚ exposure to workers and improved process reliability․
An optimized heat exchanger design‚ which maximizes thermal conduction and minimizes cooling utility consumption‚ can lower energy consumption‚ operating costs‚ and improve plant efficiency for a given application․
Thanks to the use of reliable components‚ the robustness of the overall structure and easy access for inspection and cleaning‚ the condenser is reliable and requires little maintenance for a long service life․
Designed and built to the rigorous requirements of GMP standards‚ with hygienic construction‚ high quality surface finishes and cleanability‚ the condenser is suitable for pharmaceutical‚ API‚ biotechnology and other hygienic process plant industries․
This provides for the condensation of vapor‚ solvent recovery‚ temperature control‚ and compliance with GMP production and quality․
These are suitable for reactions‚ distillation‚ and drying applications where efficient solvent recovery is required․
Have good heat transfer‚ corrosion resistance and longevity‚ and can be used with chemical vapors․
Encourages precision manufacturing by providing efficient condensation and process constancy for specialty chemicals․
Used for hydrocarbon processing‚ solvent recovery‚ and heat recovery in high temperature and pressure applications․
Used in evaporation‚ concentration and flavor recovery processes‚ retaining the quality and hygiene of the product․
Used for vapor condensation and solvent recovery in the manufacture of pesticides‚ fertilizers and crop protection chemicals․
It further supports production of resin for solvent-based treatments‚ enabling recovery of vapor from solvents․
Provides efficient condensation of chemical vapors generated by the manufacture of dye and pigment intermediates․
Intended for chemicals with high added value‚ where temperature control‚ effective condensation‚ and reliable operations are absolutely critical․
Many processes apply condensers to recycle solvents․ Condensers convert solvent vapors to liquids; this reduces the use of raw materials‚ saves expensive solvents‚ minimizes process costs‚ and promotes green manufacturing․
In distillation‚ condensers are widely used to condense the vapor back to a liquid to separate or purify the product․ This process also leads to a larger yield and higher efficiency of the process․
Vapors produced during chemical processing need to be removed‚ condensed and cooled․ Condensers act as effective heat exchangers‚ stabilizing processes and improving the efficiency of plants in many chemical applications․
Installed with chemical reactors‚ condensers condense the reactor's vapor products to the desired temperature‚ increasing the reaction efficiency‚ making the process safer and recycling the solvent used in the process․
In vacuum distillation‚ condensers enable low-pressure operation to protect heat-sensitive products‚ and in temperature-sensitive fractionation applications they ensure condensation of vapors‚ product quality‚ and thermal efficiency․
Condensers are used in evaporation plants to condense vapor produced during the concentration process․ They increase energy efficiency‚ allow recovery of condensate and enable continuous operation․
Condensers are used in the manufacture of medicines and active pharmaceutical ingredients (APIs) to recover solvents and condense the vapor․ They are hygienically designed and engineered to control the temperature and avoid product contamination in accordance with good manufacturing practice (GMP)․
Condensers recover the waste heat that hot process vapors carry away‚ so that it can be used in other parts of the process‚ thus conserving energy‚ utilities and manufacturing costs․
Condensers are heat exchangers which remove process heat from a process stream when heating the stream is not desirable‚ or to condense a vapor to a liquid․
By condensing process vapors prior to their release into the atmosphere‚ condensers typically reduce emissions and recover useful chemicals‚ helping to meet environmental and workplace safety regulations․
The condenser is designed to have a large surface area to assist with rapid cooling and condensing of the process vapors‚ which aids in the efficiency of the heat transfer and production process․
The vapors of the solvent are captured by the condenser and reused for the manufacturing process‚ allowing for decreased raw materials‚ waste and costs associated with the manufacturing process․
Efficient condensation of the vapor helps maintain stable operation of reactors‚ distillation columns‚ evaporators‚ and other equipment‚ and can improve productivity and product quality․
The latest optimized designs maximize the heat transfer surface area and minimize the cooling utilities required‚ thus reducing energy consumption and overall plant operating costs․
Designed for industrial use‚ the condenser is durable enough to withstand constant operation‚ saving time and money by reducing reliance on maintenance and repairs․
The construction materials SS316L‚ Hastelloy‚ Titanium and Glass Lined materials have excellent resistance to aggressive process conditions and chemicals‚ thus ensuring long-life performance of the equipment․
The precision engineering and construction reduce wear‚ resulting in lower maintenance costs and lower life-cycle costs․ Access for inspection and cleaning are relatively simple operations․
The vapor-tight construction eases the safe handling of process vapors․ This avoids the loss of product‚ reduces emissions‚ improves workplace safety and assists compliance with environmental regulations․
For every condenser the customer's process parameters are taken into account‚ such as operating pressure or temperature‚ the cooling medium‚ the vapor load and the available installation space to achieve the best performance and fit․
Condenser design is utilized in reactors‚ distillation columns‚ evaporators‚ vacuum dryers‚ solvent recovery equipment and other processing equipment in many industries․
